Do not clamp the gear case too tight or it could get damaged. Insert the threaded end of the slide hammer into the hole and attach the special tools as shown. Use the special tools designed for this product to avoid damage and incorrect assembly. Install the top shelter page 2-11. Disconnect the engine sub-wire harness 6P gray connector. Check that the engine can be started by cranking it with the starter motor for 10 seconds or more. Check for signs of coolant leakage from the inspec- tion hole in the water pump by looking the clutch cover.
This expert text guide book will give you the knowledge and experience you need to perform simple basic maintenance or more complicated service procedures like engine overhaul. The cable terminus started to back out from the fork. Install the injector cover page 5-61. Clean the mating surfaces of the rear wheel and brake disc, and remove any foreign material. Audio Switch Inspection Check the audio switch that does not function page 22-9.
Starter Relay Switch A Relay Coil Control Line Continuity Inspection Check the relay coil ground line of starter relay switch A page 19-24. Disconnect the gear position switch connector. If any are loose, remove them, clean their threads with contact cleaner, then install using locking agent. Remove the following from the rear fender: — two screws and relay box assembly — starter relay switches A and B — power control relays 1 and 2 —. Lower the right crankcase and place it onto the left crankcase.
Bleed air from the system as follows: 1. Install new screws and tighten them. Turn the crankshaft and position the front piston Be careful that the No. Will pay for itself the first time you use it. Install the right handlebar switch, aligning its locat- ing pin with the hole in the right handlebar.
Have an assistant hold the right crankcase while you remove the support blocks and apply sealant to the areas where the support blocks were. Spark Plug Inspection Remove and inspect spark plugs. Upon purchase you will have the ability to download it to your computer to view it, save it and print pages when ever you need it. Is the ignition timing as specified? Install the side cover in the reverse order of Be careful not to removal. Left O Sensor Connection Inspection Remove the top shelter page 2-12.
Check for continuity between pairs of commutator bars. Installation is in the reverse order of removal. Install the cable stay and tighten the screws. Carefully install the dowel pins and main journal bearing caps onto the corresponding journals with the arrow facing toward the upper side of the engine. Insert the rod through the ring and screw the rod into the tool.
Start the engine and check the idle speed. Check the battery condition using the recommended battery tester. These can be diagnosed by a compression test, or by tracing top-end noise with a sounding rod or stethoscope. Remove the left and right O 2 sensors from the exhaust pipes. Install the pivot collars into the shock arm pivots.
Be careful not to damage the main- Hold the mainshaft and loosen the lock nut using shaft threads. Also includes complete electrical troubleshooting and diagnosis help. Install the rear wheel by aligning the bolt holes in the rear wheel with the stud bolts of the final drive assembly. Lock the trunk opener unit with the ignition key. A rock had kicked up and hit the speedometer cable mount at the fork and split the plastic screw mount.
Remove the axle holder bolts. Install the starter reduction gear and shaft with the large gear side facing out. Engine Speed Pulse Line Check the engine speed pulse No. Install the handlebar outer weight onto the inner weight, aligning the bosses and grooves. Connect the throttle cables to the throttle grip pipe Route the cables flange and install the throttle grip onto the properly handlebar. Apply engine oil to the threads and seating surface of the drive gear bolts and install them.
Check that the tachometer, speedometer and coolant temperature gauge operate properly. Numbers 1, 2 or 3 on the front side of Cross reference the main journal and bearing sup- the crankshaft are port codes to determine the replacement bearing the codes for the color code. Connect the clutch hose to the master cylinder with the oil bolt and new sealing washers. In doing so, no representation of affiliation, association or the like is intended, unless otherwise stated. Check for continuity between the diode terminals. If the needle bearings are damaged, replace them page 14-21. Are the neutral indicator and overdrive indicator functioning properly? Remove the trunk lid inner cover and disconnect the trunk lock control unit 18P white connector page 20-46.