Troubles, that are caused by items 1-thru-5, listed be- needle from seating. Remove screw from twist grip. Replace bearing if it is rusted or does not roll free- Pinion Gear, Drive Shaft, and Forward ly; use a punch and hammer to remove bearing. The maximum allowable opening between reed and General Information reed-block is 0. Disconnect spark plug leads from spark plugs. Remove drive shaft from oil pump.
The repair manual contains hundreds of original photographs and illustrations obtained from the complete disassembly and assembly of the engine. All information, illustration and specifications contained in this manual are based on the latest product information avaiable at the time of publication approval. Disconnect spark plug leads and fuel hoses. Check all fuel line con- nections for tightness. Design 1 Previous body with rubber check valve retainers was colored black. Refer to page 6A-13 to remove upper swivel pin.
Push down on lower unit. Slightest amount of debris in Power Trim system could cause system to malfunction. Remove flywheel cover from engine. Apply Loctite 271 to bolts and torque to 13. Remove screw and clip securing wiring harness to clamp bracket. Trim motor runs; trim system does not move up or down.
Replace shift cam if worn. Inspect check valve and check valve screen for Trim Rod End Cap Seal debris; if debris cannot be removed, replace trim 1. Always install new piston rings. Replace upper drive shaft bearing and sleeve if and corresponding bearing. Install two nylon bushings into tiller handle. Any de- bris in power trim system can cause system to malfunction.
Carburetor Removal - remove the six nuts on carb studs , and lift off carburetor assembly. Remove end cap from tilt rod. By closing this message, I acknowledge and accept the Terms of Use, the Privacy Policy and the Cookie Policy, and agree that my information may be transferred to the U. Reinstall electrical panel access cover and screws. Drive pin in until flush. Tighten adjustment nuts against mounting bracket and check system for slack play. Both overheat and low oil conditions are monitored by a warning module mounted on the starboard side of the engine block.
Check bearing surfaces of propeller shaft for pit- ting or wear. With carburetor turned upside down, and carb scale seated on inner edge, check float level from top of float to float bowl flange as shown. Secure each steering cable attaching nut to tubes by torquing steering cable attaching nuts Fig- ure 13 to 35 lbs. To replace brush card, remove plastic insulators. Unless specific values are given, all threaded connections should be tightened according to the required tightening torques listed on torque charts. Measure and record the intake valve clearance for cylinders 3 and 4. Install trigger and connect link arm.
Spread ends of cotter pin. This terminal block with diode is only used with large, finned type regu- lators. Tap new Electrical wires passing through cowl openings cross pin in until flush. If pump is defective, replace as an assembly. Make certain battery is fully charged. Inspect trim cap end seal and replace if damaged 2. This manual provides general descriptions for accomplishing service and repair work with tested, efective tehniques.
N·m Exhaust Plate Dowel Pin Lower Cowl Seal Upper Mount Bolt — Upper Mount to Exhaust Plate 31. Check preload on throttle cable by placing a thin 3. The minimum pressure should be 2. Torque Flywheel Nut to 120 lb. Check operation of trim system before proceeding to the next check.
Gear Case Shim Bearing Race Tapered Roller Bearing Roller Bearing Forward Gear Cam Follower Ball Bearing Slide Cross Pin Spring Clutch Clutch Cross Pin Retainer Spring Propeller Shaft Reverse Gear O-Ring Thrust Bearing. Thread steering cable attaching nuts hand-tight onto tubes. Remove race shim s using Slide 1. Select a proper replacement valve pad by calculating its thickness with the following formula. Remove shift cam from housing.
Secure power trim assembly in soft jawed vise. Remove electrical panel access cover. Refer to the preceding wiring diagrams for connection Before troubleshooting the Power Trim electrical sys- points when troubleshooting the electrical system. However, it contains enough detail and basic information to make it useful to the owner who desires to perform his own basic maintenance and repair work. Measure and record the intake valve clearance for cylinders 1 and 2.