E Emission Control System Service California Have an authorized Polaris dealer perform these services. Torque screws to 8 ft. Do not Install outer retainer on top of spring. Front Gearcase Specifications Place a drain pan beneath the transmission oil drain plug area. Lubricate rockers E with engine oil. Refer to Drain the oil from the mid drive gearcase. Wear safety glasses at all times.
Disconnect the air intake hose D from the air box and remove the air intake hose. Assemble the front frame in same manner. Torque drain plug to 30-45 in. Use two hands to work the O-ring onto the Install the four pinion shaft cover bolts and torque the bolts to 26 ft. Do cool completely and check coolant level in the not dilute with water.
Be sure the soft face hammer to seat shaft assemblies. Remove driven clutch offset spacers from the transmission input shaft. After 10 full clicks of lever travel, the vehicle Inspect the springs and bushings on the parking brake lever should not roll while parked. Remove the front housing cover, shim, thrust button, and thrust button shim. Polaris recommends the use of Polaris Special Tools when servicing any Polaris. Turn barrel to Install nut onto puller rod and hand tighten. Start engine and allow it to reach operating temperature, monitoring gauge indicator.
Step Two Removing the pump from the tank is a simple process that requires only patience. Install drain plug with a new sealing washer. Once this cover is off, the fuel pump will be exposed. Thickness Rear Brake Pad Thickness 18ft. Disc Inspection Bolts 18 ft.
Remove skid plate if necessary. . Do this before you attempt to change the fuel filter. Lubricate the valve guides with clean engine oil, and apply oil or water based lapping compound to the face of the Apply engine oil to valve guides and seats. Torque bolts to specification following torque pattern at beginning of this chapter. Polaris does carry a replacement pump assembly, but you will be purchasing the entire fuel pump system. Once you've put all the Ranger parts you need into your cart, complete your payment detail and we'll ship everything direct to your door.
Wear Ring on Armature Plate Check the gearcase coil resistance. Fortunately you can purchase a replacement fuel pump which will work on most Polaris S X S vehicles. Install the lockout disc with the raised edge facing outward. Turn puller apply additional tension if needed. Thoroughly clean the cam shaft. While rotating bearings by hand, inspect for rough spots, discoloration, or corrosion. Gently pry up on the clips for the plastic housing and slide it down off of the pump assembly.
Failing to do so may lead to possible injury or death. Polaris measures chain length in number of pitches. This is very common on these vehicles. Slide brush end frame inspect the O-rings located on the armature housing. Somebody brought a Polaris Ranger 700 to our garage that had trouble climbing up steep grades and did not seem to have the power once available to its rear wheels.
Use a heat gun to lightly heat up the loctite on the screw A. Do not allow the battery cables to become disconnected with the engine running. Install the output cover assembly onto the main gearcase. If the sensor longer is in contact with throttle plate cam. · relieve fuel system pressure. Strike balljoint nut with deadblow hammer while prying lower control … arm loose. Use caution when prying up on snap retainers.
Remove jackstand and torque mid hub nut to 110 ft. Before you begin the job of replacing your fuel fi … lter, you must relieve the pressure in your fuel system. It takes some wiggling, but it will come right out. Slide the rear drive axle into the bearing carrier hub. Tighten ball joint nut to 25 ft. Make sure the transmission Transmission Removal bell crank is engaged in the neutral position detents.